Star Trace Private Ltd
Star Trace Private Ltd
Redhills, Chennai, Tamil Nadu
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Gravity Separators


Manufacturer of a wide range of products which include agitators, destoner, floatation machine, hydrocyclone, mineral jig and sand washer.

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Product Details:
Make Star Trace
Equipment Agitator
Tank Size 1.2 m (Dia) X 1.4m (Height)
Capacity 20 Mton
Impeller Dia. 350 mm
Impeller Type Propeller
No. of Propeller 01 No.

Agitation tank is the necessary equipment that regularly mixes the drugs and slurry, increases pharmaceutical drug reactions.
Agitation tank uses motor V-belt driving impeller to rotate. Regularly mixes the drugs and slurry, increases the role of pharmaceutical drug reactions and enhances the quality reaction time. This machine applies to the mining dressing and also used as a variety of chemical industry trough cake mix. We are Specialized in manufacturing, supplying, exporting, and fabrication of Agitator.

Specifications:
  • Propeller Speed: 400 rpm
  • Shaft Dia. At Bearing: 100 mm
  • Shaft Size: 80x1200 mm Long
  • Shaft Moc: En-8
  • Propeller Moc: Mild Store
  • Power: 15 Hp, 3 Phase, 415 V, 50 Hz, 1440 rpm
  • Make: Cg / Kirlosker / Marathan
  • Mounting: Foot Mounted
  • Drive: Triple Groove ‘v’ Belt ‘v’ Pulley
  • Vfd Drive: Optional

Application of agitator:
  • Mixing bucket, agitation barrels, mixing tanks, mixing barrels, are used for mixing pulp before the floatation process, makes the pulp and medicament mixed intensively, and creates condition for the ore beneficiation working.

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Approx. Rs 3.5 Lakh / Unit
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Star Trace is a comprehensive high-tech enterprise, and specialized in the research and manufactures complete sets of Destoner, grinding machines blending machines that suit for different requirements of domestic and foreign market.The quality of products are reliable, all have passed the ISO9001 certification. They are well received in many countries of the world.Star Trace De stoner is used to remove heavy foreign impurity like stone, metallic and glass pieces etc., on the principle of weight difference.With the combination of fluidization and deck oscillation, heavy particles migrate to upper levels of the deck discharge from outlets and the light particles move to the lower level of the deck. De stoner is the blow type De stoner, which is not only widely applied for removing stone from all kinds of seeds,Spices and grains, also can be used in other fields such as remove stone from active carbon.De stoner is equipped with the Electromagnetic speed controller which can adjust the vibrating frequency of sieve table, as a result it has a perfect effect on removing stones.This machine is widely used in the Spices, flour milling, rice milling, feed and food processing industries.

Specifications:
ModelSTVD 7STVD 8STVD 10
Capacity(t/h)6.5-7.58-910-12
Power (kW)0.751.11.5
Air Volume (m3/h)3800~41004800~52004800~5200
Net weight (kg)380480480
Dimensions (mm)1515 x 1125 x 20651525 x 1375 x 20651525 x 1375 x 2065

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Approx. Rs 2.1 Lakh / Unit
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Floatation Machine uses in classifying in non-ferrous and ferrous metal mineral. SF is the mechanical agitation type. It can own draw the inspiration and the pulp; Compared to A, its spirit is big , and the power loss low, and the impeller lap wears lightly; JIF has the self-absorption ability, the suction intensity big, and it may adjust the air input in 0.1 m3/min -1m3/min, the impeller diameter is small, the rotational speed low, consuming electricity few, also advantageous for the automatic control.

Its Features are as Follows:
  • The capacity of air suction is large, the power consumption is low.
  • Every Cell has three functions of air suction, slurry suction and flotation simultaneously being unique in flotation return circuit without need for any supplementary equipment, the circuit change is convenient for horizontal location.
  • The slurry cycle is rational, the settlement of coarse sand can be reduced into full play.
  • The regulation is convenient to equip auto and electro-controlling arrangements for slutty level.

Technical Specification:
ModelImpeller Dia(mm)Impeller Rotational(r/min)Processing Capacity(m/min)Main Motor Power(kW)Sub Motor Power(kW)Dimension(mm)
STFM-0.152005360.05-0.181.50.55500X500X600
STFM-0.372963860.2-0.41.50.55700X700X750
STFM-1.24503120.6-1.25.51.11100X1100X1100
STFM-2.85502681.5-3.5111.51700X1600X1150
STFM-46502202-4151.51850X2050X1200
STFM-87601914-8301.52200X2900X1400
STFM-107601915-10301.52200X2900X1700

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Approx. Rs 13,000 / Unit
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Metal Mine Hydrocyclone widely applied in mine-chosen technique in various metal mines.

It mainly shows in the following works:
  • Classification for section I closed circuit grinding
  • Classification for section II closed circuit grinding
  • Regrinding for fine mine classification
  • Mud-removing before selection and after selection
  • Dam and back fill for gangue

Other Details:
  • In closed circuit grinding system, it features high classification efficiency and fine over fall fineness under high mine concentration. Classification efficiency is higher for 5-10% than common screw grader. It benefits for enhancing grader utilizing. Choose proper specification and mode of hydrocyclone according to grinding processing capacity, over fall fineness and sedimentation concentration. This is precondition of getting the most optimized work condition. Star Trace Company is able to offer standalone, parallel connection machine or machine series in such specs as Ö50, Ö75, Ö100, Ö125, Ö150, Ö200, Ö300, Ö350, Ö500, Ö660 Fine sand, less than 37ìm, in gangue can not be used as dam materials during selecting mine. After the classification by cyclone, coarse granule left in the bottom of dam, fine granule move to the tail of gangue. Fine granule graded naturally during the movement. There is section full of clean water, which can be used for calling back of water. In the process of filling tail, we utilize hydrocyclone for grading and concentrating to separate coarse granule so that to reduce load of filtering machine and to reach at the best effect. Use cyclone to finish dam and filling work so that to solve problems such as leaking mine, sink and over proof water discharged. So it can receive obvious economic and social benefit.

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Approx. Rs 1.3 Lakh / Unit
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We are one of the leading project suppliers for Mineral Jig and we work closely with our customers to fulfill their specific needs for a customized packaged solution. Specialized in the fabrication of these machines for 25 years and this enables us to be in a leading position in the field of Mineral Jig equipment. Star Trace Mineral Jig, the metal recyling equipments belongs to double rows eight chamber side plug-fuse type. It takes advantage of water as medium, and separates according to the proportion of the gangue minerals (density). This facility can separate range from large size to small size in different dressing systems, as the working face of jig is trapezoid, each slot can independent control, It has the advantage of wide scope in recover, large capacity of treatment, continuous work.

Features:
  • Large treatment capacity
  • Water-recycling energy-saving
  • Seaworthy durable
  • Easy operation

Applications:
  • Widely used in the metal gravity separation, like tungsten, tin, gulch-gold, iron, manganese and iron brown, pyrite, mercury, titanium, antimony, lead, tantalum, niobium, etc, and all kinds of metal smelting slag metal recycling dressing.

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The efficient Sand Washer of STSW series is a kind of cleaning equipment of international advanced level for sand and slag pellets, developed on the basis of introducing foreign outstanding technology of the same kind of products.

Features and Benefits:
  • sand making machinery
  • Simple structure
  • Water saving
  • No pollution
  • Easy to maintain
  • Durability

Working Principle:
  • Sand washer drives the impeller in the water groove to move like a circle transmitted by electric motor and decelerator, and then mixes, overturns, cleans and discharges the sand or slag pellets in the water groove.

Application:
  • Sand washer is used to remove the dust in sand. It aims at improving the quality of sand. The materials include the required gravel in building-site, gravel factories, hydropower station and concrete dam site, post and electric pole factory, casting-70 sand, glass factory’s quartz sand and refilling pressure sand.
  • It is widely used for cleaning materials in the following industries: quarry, minerals, building materials, transportation, chemical industry, water conservancy and hydropower, cement mixture station and so on.

Sand Washer Specifications:
ModelWheel Bucket
Diameter(mm)
Rotation Speed (r/min)Processing Capacity(t/h)Motor Power (kW)Total Weight(KG)Dimensions (mm)
LWH
ST220022001-215-3044300315019102280
ST260026001-220-505.55600352023902690
ST290029000.8-1.550-1007.58100382026403200
ST350035000.8-1.5120-200119900442029303800

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Approx. Rs 1 Lakh / Unit
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Screw Classifier are an effective way to wash, dewater, deslime and control the bottom end of the gradation. A large pool area provides maximum retention of desirable product sizes, while a rising current system floats off the excess “fines”. Since we are engaged in manufacturing as well as in offering turnkey projects to our customers, we pay utmost attention to customer's specific demands and requirements. We take pride in our ability to tend to all the demands made by the customers concerning designing, fabrication, erection, installation or any other work. Our personnel ensure that the client's requirements are met with within the stipulated time frame and at industry leading prices. These endeavors are taken care of by obtaining the drafts of their designs or site maps for installation, erection etc. Once our personnel have an idea of what the client needs, it becomes easier for them execute their orders with efficacy. We have segregated our workforce for taking care of designing and production work as well as for rendering services for turnkey projects. We have personnel who are trained to execute installation, erection, fabrication work for the clients at their premises.

Features:
  • Simple to operate
  • Limited maintenance
  • Low power consumption
  • Simple structure
  • Water saving
  • No pollution
  • Easy to maintain
  • Durability

Advantages:
  • It is of simple structure, the bearing device of impeller drive is separated from water and materials with water, to avoid in a large degree that the bearings are damaged by being soaked with water, sand or some polluted things.
  • When it is used for cleaning sand in quarries, it has many advantages compared with the traditional spiral one.
  • There is little loss for medium-sized and fine sand and stone powder. The grade and the fineness of the sand for construction after being washed can be up to the national standards, such as "sand for construction" and "cobble and broken stones for construction".


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Approx. Rs 65,000 / Unit
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Star Trace is a professional Shaking Table manufacturer in India, which adopts advanced manufacturing equipment and technology to produce various Mineral beneficiation equipment.

Construction Head Motion:
  • The head motion is of rugged construction and requires minimum maintenance. Its internal mechanism is splash lubricated from an integral oil sump.

Decks:
  • The decks are built of 16 mm zircon-reinforced fiberglass with fabricated steel frames at the bottom and are easy to clean, requiring little maintenance. The specific gravity of fiberglass made into decks is one third of that of steel, while its strength reaches as high as 70% that of steel. This fiberglass deskc also has the characteristic of water-resistance and corrosion -resistance and can hold the shape unchangeable at ±50 °C.

Application:
  • Concentrating Tables are designed to wet gravity based separation of minerals and other granular materials. There are many applications where the concentrating table is of particular value and cannot be equaled for economical and efficient performance. They are effective in processing precious and base metal, rare metal and non-metallic minerals.

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Approx. Rs 8,000 / Unit
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Spirals are gravity concentrators and separate minerals of different specific gravity according to their relative movement in response to gravity, centrifugal force and other forces in the fluid medium. It has extremely good performance and effects in processing placer of beach, riverside, seashore and stream.Star Trace spirals are made of polyurethane lined fiber glass with wearable corundum inner surface. Generally there are 5 turns in one start, single, twin, triple and quad starts available per column to suit capacity requirements.

Application:
  • Rutile, ilmenite and zircon concentration
  • Iron ore, chromite and manganese beneficiation
  • Tin, tantalum and ore concentration
  • Gold, native copper and base metal recovery
  • Silica sands processing
  • Titano-magnetite concentration

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Star Trace Private Ltd
P. R. Maheswaran  (Director)
No. 7, Jeevanandham Street, Red Hills
Chennai - 600052 , Tamil Nadu , India
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