Star Trace Private Ltd
Star Trace Private Ltd
Redhills, Chennai, Tamil Nadu
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Magnetic Separators


Manufacturer of a wide range of products which include magnetic drum separator, wet drum magnetic separator, wet drum magnetic separators, laboratory electro magnetic drum separator (dry process), laboratory wet magnetic separator and overband magnetic separator.

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Approx. Rs 1.5 Lakh / Unit
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Product Details:
Minimum Order Quantity1 Unit
Capacityup to 300 ton
BrandStar Trace
ColorOff White

Features:
  • Less power consumption
  • Require less maintenance
  • Sturdy construction
  • Quality SS drums withstand abrasion



Additional Information:
  • Item Code: STMRS05
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),Other
  • Port of Dispatch: CHENNAI
  • Production Capacity: 100 Month
  • Delivery Time: 1 Week
  • Packaging Details: Wooden Box

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Approx. Rs 2 Lakh / Unit
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Product Details:
Minimum Order Quantity1 Unit
Capacityup to 400
BrandStar Trace

Owing to the expertise of our professionals, we have emerged as the foremost organization of an excellent quality array of Wet Drum Magnetic Separator. It is almost similar to magnetic drum separator and differs in handling wet inputs. The offered range is manufactured using high grade factor input and advance technology by our skilled professionals. In order to ensure the quality, this separator is stringently tested on various parameters. Clients can avail this separator from us in different specifications, as per their needs.

Features:

  • Rugged design
  • Smooth functioning
  • Reliable operation

Wet Drum Magnetic Separator Features:

  • Magnetic particles are efficiently removed at all times
  • Durable
  • Available in wide range of specifications
  • Customization is available
  • Most suited for iron ore beneficiation
  • Electromagnetic designs are also available


Additional Information:
  • Item Code: STWDS04
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),Other
  • Port of Dispatch: CHENNAI
  • Production Capacity: 100 Month
  • Delivery Time: 1 Week
  • Packaging Details: Wooden Box

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Approx. Rs 1.4 Lakh / Unit
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Product Details:
Capacity15-120ton/hour
Magnetic Intensity1200~400 Gauss
Power5.7kW

Wet Drum Magnetic Separators is to recover the maximum amount of ferrous by using the intensity of the permanent magnet. Our drum separator is fitted with high-intensity magnets which effectively carry out the separation process.

Working:

The magnetic separator assembly has fixed magnet inside the rotating drum. When the liquid input is fed into the low-intensity magnetic separator (LIMS) all particles which are ferrous in nature, even the low intensity elements are attracted by a permanent magnet which is placed within the drum and carried along with the rotating drum to be separated from the mainstream. The rest of the liquid with particles showing no attraction to the intensity of the magnet are disposed of out through separate exit point.

 

Features:
  • Exceptional low-intensity magnetic substance
  • Recover with high magnetic concentration
  • Efficient magnets with high performance
  • Sturdy structure
  • Ability to work with very less or no down time
  • Minimum attention
  • Low maintenance cost
  • Long lasting

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Approx. Rs 1.2 Lakh / Unit
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Electro Magnetic Drum Separator consists of a rotating non-magnetic drum containing electromagnet. Magnetic particles are attracted by the magnets, pinned to the drum, conveyed out of the field and discharged while the nonmagnetic particles are discharged unaffected. The magnetic drum is fed at the top vertical center but with appropriate magnet positioning, it can be fed at any convenient point or even front fed or underfed.

 

Specifications:

ModelSTDMS-300STDMS -240
Magnetic impeller size mmF400×300F400×240
Rotating speed r/min2525
Intensity GS12501250
Separating size mm22.5
Capacity kg/h20~6020-50
Power kw0.250.25
Voltage v380380
Exciting voltage sets11
Overall dimensions mm1515×1040×15001030×614×1196
Weight kg300200

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Approx. Rs 1.82 Lakh / Unit
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Specifications:
ModelSTDMS-300STDMS -240
Magnetic impeller size mmF400×300F400×240
Rotating speed r/min2525
Intensity GS12501250
Separating size mm22.5
Capacity kg/h20~6020-50
Power kw0.250.25
Voltage v380380
Exciting voltage sets11
Overall dimensions mm1515×1040×15001030×614×1196
Weight kg300200

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Approx. Rs 1.5 Lakh / Unit
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Overband Magnetic Separator is capable of handling huge volumes of feeds that need separation of magnetic substances. The built up of the Overband Magnetic Separator is robust and withstands the rough working conditions under which they perform. Overband Magnetic Separator is commonly seen in mining plants where they work continuously without downtime. Not only does the Overband Magnetic Separator find use in mining industries but also in many other applications which need removal of iron from the bulk of the material.

 

Specifications:

TypeBelt Width mmWorking distanceWeight kgDrive KWOverall dimensions
AcrossInlinemmLengthWidthHeight
OBMS-40/50-15500400120-1604401,513801000400
OBMS-40/70-15650400120-1605401,515801000400
OBMS-40/90-15800400120-1606401,517801000400
OBMS-40/110-151000400120-1607401,519801000400
OBMS-60/50-20500650170-2206401,513801200400
OBMS-60/70-20650650170-2207801,515801200400
OBMS-60/90-20800650170-2209201,517801200400
OBMS-60/110-201000650170-22010601,519801200400




Additional Information:
  • Item Code: STOBMS03
  • Minimum Order Quantity: 1 Unit
  • Pay Mode Terms: L/C (Letter of Credit),T/T (Bank Transfer),Other
  • Port of Dispatch: CHENNAI
  • Production Capacity: 100 Month
  • Delivery Time: 1 Week
  • Packaging Details: Wooden Box

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Approx. Rs 1 Lakh / Unit
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Product Details:
Field IntensityUp to 21000 Gauss
Power2.2kW
Voltage220V

Wet High-Intensity Magnetic Separator is used for Effective Separation of Magnetically Susceptible particles. Provision exists for Varying the Field Strength. The Canister assembly is provided with the different type of matrix for efficient separation and effective cleaning.


Applications:

  • Updating Ferrous Metals: Martite, Hematite, Siderite, Chromite, Ilmenite, Manganese, Etc.
  • Separating Non-Ferrous Metals: Wolframite and Quartz, Pyrrhotite and Cassiterite, Wolframite and Cassiterite, Limonite Purifying, Scheelite, Wolframite and Garnet, Etc.
  • Recovering Rare Earth: Tantalum and Niobium, Lepidomelane, Monazite, Etc.
  • Brightening Non-Metals: Quartz, Feldspar, And Kaolin for Ceramics, Sillimanite, Cassiterite, Andalusite, Kyanite for Refractory, and Separating Impurities From Hornblende, Mica, Tourmaline, Garnet, Etc.

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Approx. Rs 25,000 / Unit
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The use of Grate Magnet has become indispensable when dealing with free flowing dry feeds, for they effectively trap ferrous impurities at the very beginning. Grate magnets are fixed in hoppers and can be easily maintained without loss of production time.


Features:

  • High-grade SS construction
  • High-intensity magnets
  • Low maintenance
  • Available in wide range of sizes

 

Working:

  • Installation of Grate Magnet is very simple and does not require technical skill. The basic model of Grate magnet is such that it can be just placed at the entry point of feeds which is the hopper. Other models like easy clean and fully automatic are also available which are similar in function but cuts down on cleaning time to speed up the processing line.
  • Cleaning of the Grate Magnet is done manually, lift the Grate magnet from its place carefully and wipe away the ferrous impurities using a thick cotton cloth. It is safe to wear protective gloves while carrying out the cleaning process.


Applications:

  • Chemical industry
  • Food processing
  • Cereals and pulses
  • Sugar
  • Tea


Specifications:

Flowchart of Magnetic Grates




Bulk Density (Kgs./Hr)
SizeSquare
Inches
Cu M/Hr.Weight
Kgs
640 Kgs./Cu.M.800 Kgs./Cu.M.960 Kgs./Cu.M.1120 Kgs./Cu.M.
08W08L642325.8500550650750
10W10L1003032.570080010001200
12W12L1445050.21000120015001700
14W14L1967058.81350170020002300
16W16L2569082.11700210025003000

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Approx. Rs 65,000 / Unit
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Specifications:
ModelGRATE SIZE AXB

BanksTubesCCu. Ft/ Hr.Bulk Density(Ibs./Cu.ft.)Weights Kgs
Pounds Per Hour
40506070
STR0606_215025205450180002250027000315008.164
STR0606_3150382083381352016900202802366010.886
STR0606_41504103553381352016900202802366013.154
STR0608_2205272058003200040000480005600011.339
STR0608_32053112086002400030000360004200015.422
STR0608_42054143556002400030000360004200019.05
STR1010_22552920512505000062500750008750016.782

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Approx. Rs 1.5 Lakh / Unit
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Magnetic Roll Separator are magnetic separation equipment followed by umpteen numbers of industries to separate ferrous from non-ferrous substances. The Magnetic Roll Separator uses powerful rare earth magnets that perfectly segregate feeds; this is made possible by the properties and special series of magnet used. Substances with low magnetic properties are also effectively separated and so there are no chances of missing out even the least magnetically active substance.

Specifications:
Model No.                                            Belt Width

ABCDE
STR-RS-250250450107010351200
STR-RS-500500700107010351200
STR-RS-100010001200107010351200
STR-RS-150015001700107010351200


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Approx. Rs 1.25 Lakh / Unit
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Product Details:
Capacity15-180 ton/hour
Drum Diameter300mm
Drum Width200mm

Magnetic Drum Separator ensures purity of end product, metal extraction that has sale value, preventing other machinery from damage, resulting in magnetic activity. As manufacturers, we design Magnetic Drum Separator along single, double triple drum.

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Approx. Rs 85,000 / Unit
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Liquid Line Separators are exquisitely designed magnetic separators to remove tramp iron from any liquid stream. During the production process, there are chances that very fine iron particles mix up in the product stream and bring down the quality of the end product. Liquid Line Separators play a vital role and remove the fine contaminants and step up standards. The Liquid Line Magnetic Separators are capable of handling liquids of varying consistencies from water to sauce.


Features:
  • Stainless Steel construction
  • The entire body of the Liquid Line Magnetic Separator can be made of SS 304 and 316 on sales request
  • No possibility of leakage as the screw arrangement is perfect.
  • Easy operation supports frequent checks
  • One inch diameter rare earth magnets
  • Magnets are in waterproof casing
  • Welded inlet and outlet

 

Specifications:
Plate Style
Model no.ABCDGroup1Group 2Group 3Group 4Weight Kg
STR-151.5"4.25"5.50"10.0"24518994578
STR-202.0"4.25"5.50"10.0"24518994578
STR-252.5"4.75"7.75"13.5"52833922613214
STR-303.0"4.75"7.75"13.5"52833922613214

 


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Approx. Rs 30,000 / Unit
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Features:
  • The magnetic pulley head has a 360-degree magnetic core, shielded by stainless steel covering made with ss304 an axis for rotation. This is a sturdy structure around permanent magnet which withstands continuous functioning of the Magnetic Pulley.
  • The Magnetic Pulley’s Permanent magnet with strong magnetic field ensures hundred percent success rate.
  • The permanent magnet of Magnetic Pulley can also be replaced by the Flux control magnetic circuit, when impressed by the client or when a requirement arises.
  • Permanent magnetic pulley head is offered in different widths diameters. Tailor made solutions for permanent magnets are also supplied.
  • The Magnetic Pulley has removable shafts for easy handling, non-removable type available on demand.
  • Rare Earth Neodymium or Strontium Ferrite permanent magnets are available in the Magnetic Pulley.
  • The Magnetic Pulley has Conveyor belt facilitates for smooth flow. Texture specifications suggestions can be taken up.
  • Motors conform necessity will be provided with Magnetic Pulley.

 

Specifications:

(A) Pulley Diameter In Mm(B) Overall Face Width In Mm(C) Belt Width In Mm(D) Keyway Length In Mm(E) Extension Length In Mm(F) Drive Extension Length In Mm(G) Shaft Diameter In MmKeyway Size In MmApprox Weight In Kg
200250200751502303510 X 530
300250751502303510 X 534
350300751502303510 X 545
400350751502303510 X 550
450400751502303510 X 556
500450751502303510 X 559
550500751502303510 X 563
650600751502303510 X 570
800750751502303510 X 592
950900751502303510 X 5104

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Approx. Rs 2.25 Lakh / Unit
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Magnetic Coolant Separators is suitable for Cylindrical, Centreless, surface Internal Grinding Machines, Thread Grinders, Honing Machines, Rolling Mills etc. It is also used as a pre-filter along with other types of coolant filters like Paper band or Hydro cyclone filters. The unit can be fitted on existing.


Specifications:

ModelFlow Rate Ltr/MinL(mm)W(mm)Magnetic DrumRubber Roller
Motor (H.P.)
Dia(mm)Length(mm)Speed rpmDia(mm)Length(mm)
ST 50502254001201852.561850.25
ST 70703004001202652.5602650.25
ST 1001004004001203652.5603650.25
ST 1501505304501204902.5604900.5
ST 2002006305001205902.5605900.5
ST 3003008305251207902.5607900.5
ST 5005006305001505902.5805900.75
ST 100010008305251507902.5807900.75
ST 15001500105075020010002.510010001

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Approx. Rs 1.55 Lakh / Unit
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Product Details:
Capacity10-20tph
Power2.5kW
Voltage380V

Magnetic Concentrator Separator is extensively used for advancing or concentrating material containing a very high percentage of magnetic or where magnetic/mechanical agitation is required for the separation of many difficult materials. It is perfect for the improving Sponge Iron/Cast Iron borings, Steel/Brass Aluminum Turnings, Chips and for mineral beneficiation application such as the purification of dry ceramic and refractory materials, reclamation of abrasive grains, removal of iron contamination from chemical powders and grains and for many other such applications requiring maximum separation with minimum production loss etc.

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Approx. Rs 6,000 / Unit
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Product Details:
Sweeping Widths12- 36 inch
Handle Size18 inch
Available ColorGreen, White, Black, Silver

Magnetic Sweeper clears important traffic areas of dangerous scrap iron and reduces the possibility of costly flat tires or personal injury.

 

Features:
  • It can work under different environments except high temperature condition.
  • Simple structure, elegant aesthetic appearance.
  • Easy to operate and easy to maintain, these powerful magnetic tools never need re-magnetizing.
  • The powerful magnetic field functions directory to the floor, can remove ferromagnetic materials completely.
  • Through the adjustment of handle, it can discharge materials faster and more convenient.

 

 


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Approx. Rs 15,000 / Unit
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Product Details:
SurfacePolishing
MaterialSS
ColorGray

The Magnetic Hump is Ideal for ferrous tramp metal separation in gravity systems. Star Trace Magnetic Hump separators are adaptable to either round pipe or rectangular chute transfer lines. The Magnetic Hump employs two heavy-duty diverters equipped Spout Magnets positioned so that product flowing through the Magnetic hump is forced into the magnetic fields. The hinged magnets are gaskets and clamped tightly to the Magnetic hump housing for maximum product and dust containment, during the processing operation. The Magnetic Hump swing open for removal of captured tramp metal. The Ruggedly constructed Magnetic Hump is made of stainless steel and with welded flange mounting systems to fit chute or pipe applications.


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Approx. Rs 87,000 / Unit
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Bullet Magnet is one of the best equipment for inline magnetic separation of ferrous substances present in feeds. The Bullet Magnet has a powerful magnet enclosed in a casing and place in the center of the arrangement. The arrangement of the Bullet Magnet is such that every particle passing through comes in contact with the magnetic field. Ferrous particles of very small size are also trapped and a ferrous contaminant free product is obtained.

Features:
  • Made with premium quality Stainless Steel for resistance from corrosion.
  • Bullet Magnet works perfectly with feeds of normal temperature, however, if higher temperatures are to be handled they can be customized.
  • Simple installation of the Bullet Magnet makes it easy to start work without losing out on time.
  • The Bullet Magnet has amazing field intensity that it traps fine ferrous substance as well.
  • Bullet Magnet is available for fixing in horizontal and vertical positions which make it preferable over other separation equipment.
  • Tailor made Bullet Magnet is also supplied.

Specifications:
Model No.ØAØBØCD
STRBM-5050150114400
STRBM-100100165220600
STRBM-150150225275650
STRBM-200200275345775
STRBM-250250325430850
STRBM-300300395485880
STRBM-4004004846001100
STRBM-5005005847801200
STRBM-6006007009351450
STRBM-70070080010001650


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Approx. Rs 2.25 Lakh / Unit
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Magnetic Welding Flux Separator used to remove the iron and other magnetic materials. Magnetic welding flux separator is the first process through shaker screening, one of the coarse slag powder to remove, and then by magnetic separation device to remove iron and other magnetic materials.

 

Vibrating Screen Specifications:

Drive2 No's of Un Balanced Vibro Motor
No.of deckSingle
Screen Size400 * 800 mm
Mesh mocStainless Steel
Mesh OpeningAs per customer requirement

Motor Specifications:
Power0.19 KW
Max.centrifugual force2200N
Speed1440 RPM
Supply Input3Ph, 415V, 50Hz
Rated Current0.78 AMPS


Flux Separator Specifications

TypeDrum TypeDrum Width250 MM
Type of magnetHigh intensity, High Gradient, High Power, Strontium Ferrite.Capacity50 kg/hr
No of passesSingle
Remanence BR3900-4200 GaussShell2 mm thick s.s 304
Coercivity force BHC223-239KA/M/2.8-3.0KOEDrum head/coverAluminium / mild steel
Intrinsic coercivity force ihc≥223-255KA/M/≥2.8-3.2KOEShaftEn8
Maximum energy product BHM.(BH) Max.30.25-33.43KJ/M3/3.8-4.2MGOEDrive"v" belt with pulley
Maximum operating temperature250 °CMotor0.75 kw, 3 phase, 415v,50 hz, 40rpm with reduction gear box
Drum diaø200MM


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Approx. Rs 3,000 / Unit
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Product Details:
Magnet GradeN40
MaterialSS
Thickness0.18mm-2.1mm

The remarkable usage of Magnetic Plate in industries like sugar, flour, plastic, gravel etc. reflects the level of efficiency with which they perform. The magnetic plate has a simple construction which works to its fullest capacity and holds back irony particles. The face of the magnetic plate which has the maximum magnetic field strength comes into direct contact with the feeds. The deep-reaching magnetic field of the magnetic plate makes sure that every particle in the flow is checked and iron contents retained.Magnetic plates are usually fixed in chutes or below conveyors which assure their effective working.


Features:

  • Total SS construction
  • Easy maintenance
  • Convenient to install
  • Welded for robust creation
  • Available in varying magnetic strength
  • Customization is possible
  • Handling is easy

Application:
  • Pharmaceutical
  • Food
  • Minerals
  • Chemicals
  • Sand
  • Cattle feeds
  • Fertilizers etc.

 


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Star Trace Private Ltd
P. R. Maheswaran  (Director)
No. 7, Jeevanandham Street, Red Hills
Chennai - 600052 , Tamil Nadu , India
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