Permanent Suspension Magnets
INTRODUCTION:
Star Trace Suspended Permanent Magnets are designed for high separation performance in over-the- belt conveyor applications. These heavy duty permanent magnets incorporation all welded construction are particularly effective in removing tramp metal in high volume applications.
Produces strong magnetic field attraction. The separator body adopts rareearth permanent magnetic materials featuring high remanence, high coercivity and high magnetic energy as magnetic source. The magnetic property is persistent with high temperature stability.
The magnetic steel is chosen from the national famous magnetic material enterprise (national inspection-exempted product) with high purity material and advanced manufacturing process to ensure the magnetic property will not affected by ambient temperature and mechanical vibration.
The magnetic material is electroplated on the surface, and assembled with particular clamp by special man, to minimize the difference and make strict anticorrosion treatment. This series links up with transportation equipments such as all types of belt conveyers, vibration conveyers and charging pipelines to form a complete set to remove the iron magnetic materials under weight of 0.1~0.5kg mixed among the non-magnetic materials to ensure normal & safe operation of the next-step equipment (such as muller, crusher, etc.).
This series of products are widely applied for cement industry, power industry, ore industry, ceramic industry, non-metallic ore industry, metal industry, chemical industry, glass industry, paper-making industry, building industry, sugar refining industry, pharmaceutics industry, food industry and so on. This product series can run under adverse environments without failure for a long time.
Features:
- Permanent magnet field
- No electrical hook ups
- Compact design
- Heavy duty impact plate
- Stainless steel angled cleats
Options:
- Stainless steel plates
- Turn buckles
- Easy clean stripper pan
- Suspension kit for fixed mounting to conveyor frame
Selection:
Selection this type magnetic separator depends on the
- Feed material
- Size
- Feed depth
- Depends on width and speed of your belt conveyor.
Applications
It used in wide applications like
- Cement industry
- Power industry
- Ore industry
- Ceramic industry
- Non-metallic ore industry
- Metal industry
- Chemical industry
- Glass industry
- Paper-making industry
- Building industry
- Sugar refining industry
- Pharmaceutics industry
- Food industry
Typical Applications are:
- Removal of ferrous materials in mining operations.
- Separation of ferrous contamination in quarries.
- Magnetic extraction of ferrous particles in wood processing.
- Recover ferrous metal in waste management process.
Specification
| Model No | Belt width(mm) | Suspension height(≤mm) | Materials Thickness(≤mm) | Weight(kg) | Belt speed(≤m/s) | Overall dimension(mm) | ||
| A | B | C | ||||||
| STPS-115 | 400 | 125 | 60 | 115 | 4.5 | 400 | 300 | 230 |
| STPS-65 | 400 | 75 | 30 | 65 | 4.5 | 400 | 250 | 140 |
| STPS-206 | 500 | 150 | 90 | 206 | 4.5 | 500 | 350 | 260 |
| STPS-96 | 500 | 100 | 50 | 96 | 4.5 | 500 | 260 | 160 |
| STPS-295 | 600 | 175 | 120 | 295 | 4.5 | 600 | 450 | 280 |
| STPS-158 | 600 | 130 | 60 | 158 | 4.5 | 600 | 350 | 180 |
| STPS-450 | 650 | 200 | 150 | 450 | 4.5 | 650 | 600 | 300 |
| STPS-450 | 650 | 200 | 150 | 450 | 4.5 | 650 | 400 | 300 |
| STPS-680 | 800 | 250 | 200 | 680 | 4.5 | 950 | 950 | 380 |
| STPS-550 | 800 | 200 | 150 | 550 | 4.5 | 800 | 600 | 300 |
| STPS-1180 | 1000 | 300 | 250 | 1180 | 4.5 | 1100 | 1000 | 380 |
| STPS-1670 | 1200 | 350 | 300 | 1670 | 4.5 | 1300 | 1340 | 420 |
| STPS-2350 | 1400 | 400 | 350 | 2350 | 4.5 | 1500 | 1500 | 420 |
| STPS-2850 | 1600 | 450 | 400 | 2850 | 4.5 | 1750 | 1750 | 460 |
ELECTRO SUSPENSION MAGNETS
INTRODUCTION:
Electro magnets are engineered for use in high volume and deep burden applications. Their primary advantages are their "deep reach" and the ability to be turned on and off. Mounted over a vibratory bed or belt conveyor, these magnets set the industry standard for strength.
SUSPENSION ELECTRO MAGNET:
Electro Suspension Magnet consisting of aluminium or copper wound coils immersed in a transformer oil (for prevention of overheating or shorting) or air-cooled for extreme or dusty environments.All electro suspension magnet comes along with control panel. Operating heights up to 150 mm to 450 mm are available. Manually cleaned magnets can be supplied with a stripper mechanism. No power consumption, virtually maintenance free.
OPERATION:
The ERBM Series magnet is a powerful oil-cooled electromagnetic plate magnet, suspended over the conveyed product stream. The magnet should be located in an area on the production line that allows easy access for proper maintenance of the magnet and it should be operated in an area where no intregal parts of the conveying system can become magnetized; such as idler rollers, pulleys or belt support plates.
Manual Clean (MC) units must be periodically turned off in order to discharge iron accumulated on the face of the magnet. They are suitable for applications where only occasional tramp iron is expected. These magnets are usually suspended from a travelling trolley so that they can be swung clear of the conveyor before the iron is released.
Self-Clean (SC) Suspended Electromagnets provide continuous, automatic removal of tramp iron and feature a heavy-duty belt, a channel frame for supporting the pulleys, adjustable belt take-up and drive. They are recommended where a large amount of tramp iron is expected or where there may be limited access to the magnet for cleaning purposes.
MAIN FEATURES:
- Rugged-all-welded construction can efficiently prevent the coil from erosion of moisture, dust and harmful gas. Good environment and climate suitability, safe and reliable in operation and convenient maintenance.
- The magnetic circuit is designed in optimization with deeper permeability,and its geometrical figure in the space magnetic field shaped semi-sphere so that will produce much stronger magnetic force compared with the other wares.
- Field winding coil treated by vacuum desiccation and filled with special packing material to improve its mechanical and electrical performances and keep a long service life.
- Easy to form a complete set with other equipments to meet the different requirements under all kinds of circumstances.The relevant commutating equipments have complete functions available.
OPTIONS:
- Stainless steel wear plates
- Turn buckles
- Volt Meters
- Amp meters
- Line fuses
- Disconnect switch
The following are the features of Vibratory Motor:
- Non-combustible coolant.
- Internal expansion tank.
- Insulated copper/Aluminium coils.
- Heavy duty impact plate.
- Stainless steel angled cleats.
- Steel dust enclosures for magnet installations in dusty locations.
- Rugged-all-welded construction can efficiently prevent the coil from erosion of moisture, dust and harmful gas. Good environment and climate suitability, safe and reliable in operation and convenient maintenance.
- The magnetic circuit is designed in optimization with deeper permeability,and its geometrical figure in the space magnetic field shaped semi-sphere so that will produce much stronger magnetic force compared with the other wares.
- Field winding coil treated by vacuum desiccation and filled with special packing material to improve its mechanical and electrical performances and keep a long service life.
- Easy to form a complete set with other equipments to meet the different requirements under all kinds of circumstances.The relevant commutating equipments have complete functions available.
Applications
Reliable Tramp Iron Removal from Fast-Moving Conveyors in Processing Industries for:
- Purification of Product or Ingredient for Higher-Quality End Products (e.g., foundry sand, glass cullet, grain, food products and chemicals).
- Protection of Processing Equipment (e.g., crushers, pulverizers, conveyor belts and screens).
- Reclamation of Ferrous or Non-Ferrous Material (e.g., open hearth and blast furnace slag, incinerators and garbage plants).
- Salvage of Valuable Items (e.g., tools, cutter bits and machinery parts).
Specification
| STR Model | Magnet Dimensions mm | Magnet Height mm | Magnet Voltage VDC | Magnet Wattage | Approx Weight Kgs |
| STR 241 | 600 X 600 | 550 | 115 | 1650 | 430 |
| STR 301 | 750 X 750 | 650 | 115 | 2700 | 700 |
| STR 361 | 900 X 900 | 500 | 115 | 3800 | 1050 |
| STR 422 | 1050 X 1050 | 550 | 230 | 5000 | 1600 |
| STR 482 | 1200 X 1200 | 600 | 230 | 6600 | 2250 |
| STR 542 | 1350 X 1350 | 650 | 230 | 8000 | 3150 |
| STR 602 | 1500 X 1500 | 750 | 230 | 10000 | 4000 |
| STR 662 | 1650 X 1650 | 800 | 230 | 12250 | 5200 |
| STR 722 | 1800 X 1800 | 800 | 230 | 14500 | 7250 |
| STR 782 | 2000 X 2000 | 900 | 230 | 17000 | 9100 |
