Vibrating Screens

Approx. Rs 1.5 Lakh / Unit Get Latest Price

Whilst enjoying immense popularity for many years on small horizontal and inclined screens, STAR TRACE is the first company in the world to perfect this simple drive arrangement on large horizontal and inclined screens. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive, many other features have been incorporated to provide machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. The standard range of screens is presented later in the brochure, and these are normally available on short delivery.

Features of Dewatering Screens:

• Individually Replaceable Cross Members Instead of the old type of fabricated screen decks, all STARTRACE screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement becomes necessary, only the worn sections are replaced. This is far easier than stripping the entire screen and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber lined for protection.Angle Runner System for polyurethane Modular Units One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime.Flat Bar Runner System for Woven Wire Decks As in the angle runner system for polyurethane decks, the flat bar stringers are bolted to the cross members, resulting in an easy to maintain deck arrangement.Automatic Alignment of Tensioning Bolts for side Tensioned woven wire Decks The illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thickness.Built-in, Lined Feed Boxes and Discharge Lips The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose.Stress Relieving The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed.Screening Surface The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.

The advantages of STAR TRACE Dewatering Screens are that use of the following equipment has now been rendered unnecessary:

• Consistently dewatered product output
• Oilbath oscillators, with synchronizing gears and oil leaks.
• Motor support stand, or overhead structure for motor support.
• Snubbers - the screen-mounted drive has eliminated the need for snubbers to reduce damage to vee-belts and external motors during the large oscillations that normally occur during stopping.

 

Approx. Rs 3.25 Lakh / Unit Get Latest Price

The fine screen uses two mutually independent screening system components, which is two traditional fine screen mounted on the same movable frame. Driven by a vibrator, each system consists of two pieces of screen mesh and equips with pulp tank lined with wear resistant polyester between the screen mesh with sprinklers, the products on screen can completely reversed and cracked into pieces in recycled pulp making tank to separate crude and fine material.

Feeding Method:

• The mandatory ore separating, a patent technology can spread pulp evenly on the screen to improve screening efficiency and processing capability.

Main Features Advantages:

• Large process capacity, screening efficiency of up to 80%.
• Multiple parallel, small occupancy, it can achieve maximum parallel rd, extend the original multi-feed principle.
• Screen frame support by rubber spring suspension, low noise, power consumption, dynamic load device is small, so no special requirements on the installed base.
• The use of force distribution to the ore pulp, the pulp flow rate to reduce screen surface to extend screen life while allowing the pulp evenly spread on the screen.surface, help to improve the efficiency of processing and screening.
• Dual vibrator configuration linear vibration with patented technology recycling pulp, longer screening material flow region length, faster transmission speed, maximally screen the feed material of fines grade.
• Configuration high quality, high opening rate, long life of proprietary products-anti clogging polyurethane mesh (fine mesh of 0.1mm). to ensure the lowest production costs.
• Frequency design, effective control of particle size screening, more rational use of mesh grading.
• Spray corrosion resistance surface treatment equipment, effectively extend equipment life, reduce the amount of equipment maintenance.

Main Application Range:

• Iron ore, limenite ore concentration plants Used to size control and concentrate grading. High frequency vibration fine screen screening efficiency, the product is enriched under the effect of screening significantly, thereby increasing the selection of selected grade (concentrate grade can be an increase of 1% to 3%). As the classification efficiency improves, the average particle size concentrate thickness, so that the concentrate filter conditions improve, with cake moisture decreased 0.5% to 1%.
• Tungsten Ore, Tin, Da Ore, Niobium Ore Concentration Plants Such ore are more brittle, heavy and thin screen can be used to replace high frequency vibration spiral classifier, cyclone classification, or with their combination of classification to significantly reduce between 8% to 15%, while the grinding system processing capacity of about 20 to 30%.
• Glass Raw Material Quartz Sand, Feldspar Concentration Plants Quartz rod mill product fractions are wide, angular and more difficult to screen. The use of high frequency vibration fine screen stables production of qualified products.
• Kaolin Concentration Plants Used to control the final product size or high gradient magnetic separator before every coarse.

Techanical Parameters:

• Feeding concentration: 25 – 50% (determined according to material property).
• Handling capacity: 30 – 300 tones/hour (different separation amount leads to different separation size).
• Feeding loops: 3,4,5.
• Screen surface incidence: 20 – 30* (determined according to separation size).
• Mesh pore: Determine mesh size according to separation size and material property.
• Noise: -80 dB.
• Ambient temperature: Not exceeds – 20-40 C.
• Electric vibrator exciting force: 0-80,000N, adjustable.
• Lubrication oil: Special high-temperature oil.

Approx. Rs 98,000 / Piece Get Latest Price

We are an acclaimed name engaged in offering our precious clients a superior quality range of Circular Gyratory Vibrating Screen that can separate liquid from solid and can separate solids as per size. Our offered screen is manufactured by our professionals using high grade components and advanced technology in compliance with the international quality standards. In addition to this, our provided screen undergoes various tests under the supervision of quality controllers to ensure its flawlessness at clients' end. Clients can avail this screen from us at market leading rates.

Features:

• Compact design
• Trouble-free operation
• Less power consumption

Applications:

• Agro
• Pharmaceutical
• Ceramic
• Detergent & soap
• Dairy
• Cereals & pulses
• Fertilizers
• Engineering

Approx. Rs 1.15 Lakh / Unit Get Latest Price

Whilst enjoying immense popularity for many years on small horizontal and inclined screens, STAR TRACE is the first company in the world to perfect this simple drive arrangement on horizontal vibrating screens.Horizontal vibrating screens offer a highly efficient approach to screening. This single development has resulted in tremendous advantages as far as reduced maintenance, compactness and simplicity are concerned. Besides the simplicity of the drive in the Horizontal Vibrating Screen, many other features have been incorporated to provide a machine which is specifically designed for heavy duty applications, long life, and low operating and maintenance costs, at a competitive price. The standard range of Horizontal Vibrating Screen is presented later , and these are normally available on short delivery.

 

The following are the features of Horizontal Vibrating Screens:

• Individually Replaceable Cross Members Instead of the old type of fabricated screens decks, all STARTRACE horizontal screens now incorporate a unique bolted deck arrangement. This means that when wear occurs and deck replacement becomes necessary, only the worn sections are replaced. This is far easier than stripping the entire screens and handling large, heavy fabricated frames. When polyurethane panels are to be fitted to screens up to and including 1 200 mm in width, the panels are located directly into the individually replaceable cross members. The panel and cross member, by direct impingement of the material being screened, is prevented. On larger screens, the cross members can be rubber lined for protection.
• Angle Runner System for polyurethane Modular Units One of the most common complaints with conventional frames for polyurethane panels is the premature wear of the pinholes in the deck, with resultant loosening of the panels. On screens over 1200 mm in width, easily replaceable angle runners are provided to secure the polyurethane panels. With wear, only those runners affected need be replaced, thus reducing costs and downtime.
• Automatic Alignment of Tensioning Bolts for side Tensioned woven wire DecksThe illustration show clearly the simplicity of this device. The swivel half cups automatically align the tensing bolts to the exact angle to accommodate various wire thickness.
• Built-in, Lined Feed Boxes and Discharge Lips The simplicity of the design of these built in items ensures that feed boxes and discharge lips cannot come loose.
• Stress Relieving The entire welded fabrication is stress relieved to ensure that all residual welding stresses are removed.
• Screening Surface The screens can be fitted with a variety of screening surfaces, such as punched plate, tensioned woven wire, polyurethane or rubber mats, plug-in polyurethane panels, or wedge wire panels.

 

Horizontal Vibrating Screens Applications:

• Iron ore jiggling process
• Upgrading the Iron ore
• Iron ore washing plant
• Silica Sand washing plant
• Mineral washing plant
• Mining washing plant
• Trash Screens/Gold Recovery
• Iron ore beneficiation plant
• Hematite ore beneficiation plant
• Hematite jiggling plant
• Magnetite beneficiation plant
• Magnetite jiggling plant
• Garnet sand processing unit
• Garnet sand washy unit
• Breweries
• Carbon Column Safety Screens
• Clay (Grit Removal)
• Digester Clean-up
• Fish and Seafood
• Fruit and Vegetable Processors
• Hog Waste (B.O.D. Reduction)
• Industrial Wastewater
• Meat Packaging Plants
• Municipal Waste
• Paper Fiber Recovery
• Petro-Chem Industry
• River Dredging
• Tanneries
• Textiles
• Fruit and Vegetable Processors
• Hog Waste (B.O.D. Reduction)
• Industrial Wastewater
• Meat Packaging Plants

 

Approx. Rs 2 Lakh / Unit Get Latest Price

The Gyratory Screen Separator is one of the most widely used industrial equipment for separation and grading. Occupying a limited floor space the Gyratory Screen Separator works efficiently with very less down time. The number of screens in the Gyratory Screen Separator decides the range of grading, separation of solids from liquids is also workable.

Features of Gyratory Screen Separator:

• Occupies less space
• Strong built up for durability
• Easy installation
• Sieves of varying diameters are available
• Suspension springs are provided
• Consumes less power
• Customized portable models are available
• Multiple stack Gyratory Screen Separator

Specifications:

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Approx. Rs 1.9 Lakh / Unit Get Latest Price

The Type Universal Circular Motion Screen are new generation vibratory screening machines characterized by low profile, efficient protection of support structure from vibrating masses and virtually noiseless operation. The various versions of these circular motion screens permit its Use for wet and dry screening, coarse and fine Separations and are widely used in steel mills, mineral Beneficiation plants, chemical, mining, food and Fertilizer industries, coal preparation plants and many others.

 

The following are the features of Circular Motion Screens:

• Quick changing of screens mats and of the specially developed removable names, to allow lengthwise tensioning using simple screw connections.
• The Circular Motion Screen is economically Equipped to customer's requirements with screens decks made of spring steel wire perforated sheet wire Perforated sheet metal, rubber or polyurethane optimum utilization of the screening area by a deck arrangement which is adapted to suit the grain size concerned, namely longitudinal, transverse, inserted and laid linings.
• Low noise level with grease lubricated circular drive units which run extremely quiet and are of a stable design with low harmonic oscillation.
• Circular Motion Screen exhibit high availability and operational reliability as the result of a highly Developed design and quality Standard.
• Low maintenance costs resulting from a direct drive using a normal commercial motor and maintenance free card and shaft.
• Circular Motion Screen facilitate easy, quick installation and trouble free removable of worn-out and replacement parts by the use of screw connections.

Applications of Circular Motion Screens:

• Sand and Gravel
• Building materials
• Minerals
• Ores
• Pellets
• Sinter coal
• Coke
• Lignite
• Limestone
• Dolomite
• Chemical products
• Fertilizers

Circular Motion Screens are mainly used in:

• Chemical industries
• Power stations
• Steel works
• Coal plants
• Mine
• Building sites

Specification of Circular Motion Screens:

 

Approx. Rs 85,000 / Unit Get Latest Price

As a step towards modernizing ours techniques the Ultrasonic Screen Separator was introduced. It is an intelligent combination of vibration from motors as well as ultrasonic sound frequency from an ultrasonic energy converter. To sieve in such an amalgamated environment; the resulting output is superior in quality and delivers more than expected. There seems to be a lot of praise for the Ultrasonic Screen separator which is also called as Ultrasonic Gyratory Screen separator, Ultrasonic Vibrating screen separator, Ultrasonic Vibrating sieve and Ultrasonic sieve separator, this is because of the efficiency brought about during the screen separation process. Before we get into the working of the ultrasonic sieve separator lets understand the term "Ultrasonic" or ultrasound as it is commonly called. These are sound frequencies much higher than ones audible to man. When the ultrasonic waves are used they produce a vibrating effect. This vibrating action facilitates penetration which aids fine refining of substances.

Working of Ultrasonic Screen Separator:

• The Ultrasonic screen separator has construction similar to the conventional screen separator operating with motor for vibration. The only difference is the presence of ultrasound energy converter. To refresh the screen separator; it consist of gyratory screens with specific gauze sizes to allow or retain matter passed on to it from the feeding point. Several layers of sieve may be present depending on the intensity of separation focused.
• The vibration is caused by the traditional method in addition to the high frequency ultrasonic waves thus keeping the particles agile throughout its presence on the gyratory screen separator. As they pass on from one screen separator to another there is no fall in the regularity of vibration, only upon complete discharge from the ultrasonic vibrating sieve they come to rest. The vibrating sieve sizes can be selected from a wide range of options readily available. Another advantage of vibrating or gyratory sieve is that they are self-cleaning.

Advantages of Ultrasonic Screen Separator

• Easy separation into several grades.Out put rate increases as much as ten folds or even more.Self-cleaning mechanism for vibrating/ gyratory screen separator.Multiple layers of sieve can be fixed on varying demands.No mixing up of yield as collection is separate for each level of vibrating sieve.Uniformity is attained which will result in value addition and sales for manufacturers, suppliers and exporters.Uninterrupted functioning with little or no necessity to rest the ultrasonic gyratory screen separator.Original physiognomy of the processed material is retained.Gyratory motion in the ultrasonic sieve separator ensures that no corner collection takes place.

Applications of Ultrasonic Screen Separator

Chemical Industry:

• Industries dealing with biochemical or chemical substances use the gyratory screen separator to filter unwanted contaminants that would have entered in the manufacturing process. Resins, pigments, cosmetics, medicine etc.

Food:

• It would be surprising to know that the uniformity in cereals, pulses and grams is the result of them passing through ultrasonic gyratory screen separator. The ultrasonic vibrating sieve deals with both dry and liquid feeds for grading as well as filtering contaminants. Products passing through the vibrating sieve are superior in standard and are sure to escalate sales for manufacturers, suppliers and exporters.

Disposal systems:

• With the help of Ultrasonic gyratory screen separator in combination with vibrating action facilitates solid waste retention when disposing waste water from manufacturing, dyeing and refining units.

Approx. Rs 2.15 Lakh / Unit Get Latest Price

STAR TRACE vibro separator is a unique particle size gradable separator designed for greater capacity per meter square of screening area over size material discharge with relatively much less percentage fines than other screening machines. Our company has been a leader in manufacturing and supplying a vast variety of vibro separators to various industries across the country. We offer horizontal vibro separator and circular vibro separator which come with many special features. Our vibro separators are known for their high performance, innovative designs, and affordable prices making them extremely popular among customers.

The following are the benefits of vibro separator are:

• Low power consumption
• Varied range of applications
• High processing rate per unit area of screen
• Accurate separation
• Minimum screen building
• Screening up to 200 mesh
• Ball tray for anti blinding
• Modular design to yield up to 8 predetermined fractions
• Dust-free and noiseless processing within closed circuit can be achieved

Application:

• Mineral processing
• Ceramic
• Food Beverages
• Abrasive Industries
• Chemical
• Pulp Paper
• Rubber Industry

Specifications:

Approx. Rs 3 Lakh / Unit Get Latest Price

Linear Vibrating Screen uses vibrating motor as vibration source to make the materials be thrown on linear vibrating screen surface and make the sport straight line forward. This device can be equipped with single or multilayer linear vibrating screen to achieve the grading, impurity removing, powder sifting, testing and end washing purposes and so on. It main components: motor, screen, frame, in-feed hopper and output hopper, etc. The motor through vee belt makes the eccentric of the activator start high speed rotation. Operation of eccentric block generates a lot of centrifugal force, stimulate screen forming certain amplitude circle movement. Materials on the tilted screen surface do continuous throwing movement after receiving the impulse given by sieving box. During the process of collision of materials and sifter, the grain which is less than the screen hole will be chosen so as to realize the grading.

Features:

• Rapid to replace the mesh, rapid tension.
• High efficiency, low noise.
• The way that materials are on the linear vibrating screen surface is long, high screen fineness, large handing capacity.
• Linear Vibrating Screen and classify materials, at the same time, transport materials in a long distance.
• According to the particle size, probability through the sieve, productivity, we can change the screen spacing and dip angle.
• We can design different sizes and structures according to the production site.

Specifications:

Approx. Rs 3 Lakh / Unit Get Latest Price

Star Trace banana vibrating screen, the shape of which is just like a banana, is a linear vibrating screen with a box type exciter, and the screen deck divide into several zones with different dip angles. From the feed end to the discharge, the ratio of materials quantity and flow speed on different zones is stable. Compared with common vibrating screen, the handing capacity can increase by 1.5 to 2 times, it is excellent for medium and fine size materials.

Application of Banana Vibrating Screen:

• Iron ore gold powder.
• Coal powder.
• Aggregates.
• Sand gravel.
• Hard rock, limestone, ore.

Characteristics of Banana Vibrating Screen:

• Banana screen adopts constant bed thickness of screening principle and multi-angle of screen surface(three slopes) in the design. The shape of screen box is just like a banana, and the screen deck divides into three sections with different inclination angles. From the feed end to the discharge, the sieving rate and flow speed on different zones are varying.
• Three axle driving with elliptical motion trail.
• Combined with large processing capacity and high screening efficiency.

Specifications:

Approx. Rs 1 Lakh / Unit Get Latest Price

Particle size is one of the most important properties of any bulk material. Electromagnetic Vibrating Test Sieve Shakers are engineered to provide dependable, accurate particle analysis, quickly and consistently.

Typical sample analysis applications include handling a variety of material characteristics, such as:

• Pharmaceutical ingredients, powder and granular.
• Chemical processing materials, powder and granular.
• Aggregate materials, sand, cement, fire rock and gravel.

Specifications:

• Units operate at 230 volt, 50Hz, single phase AC
• Each shaker holds six 8-inch diameter Standard Screen full height testing sieves and a bottom pan, or twelve half-height sieves and a bottom pan.
• The electromagnetic shaker combines sharp, vertical motion with rotary motion at 3,600 vibrations per minute for optimum performance.

Other Details:

• Test Sieve Shakers electromagnetic design offers many equipment-feature benefits compared with manual or motor-driven units. These high speed, straight-line vibratory actions minimize particle deterioration, provide faster particle separation with improved accuracy and assure uniform particle size distribution.Electromagnetic drives also assure outstanding durability with virtually no maintenance or part replacement. There are no motors to overheat or burn out, no belts, gears, pulleys or other moving components to wear and lubrication is not required.
• Operation is simple. The operator places the nested sieves on the shaker, with the material being analysed in the top sieve and pushes the handle down to lock the sieves in position. The unit preset timer is then actuated to test the material sample. This time-control device guarantees uniformly-timed sample analysis. A rheostat control can be set to a fixed voltage value to assure a consistent analysis of all particle samples. despite line voltage variations. All design and operation noise levels conform with IS standards.
• Test Sieve Shakers are compact, lightweight and can be easily moved to adjacent laboratories or testing facilities.

Approx. Rs 85,000 / Unit Get Latest Price

Star Trace is one of the leading company which manufacturing the Geared Force Exciter. Star Trace Geared Force Exciter is used in the heavy-duty gearbox to create the linear vibrations for volumed material handling with maximum feed rates. Our Geared force exciter provides maximum opearational efficiency.

Applications:

• Geared Exciters used in Sizing, feeding, conveying, Desliming, Dewatering, extraction, purification, segregation of bulk material in the mining, iron, steel, cement, fertilizer, chemical and ceramics industries.

Working Principle:

• Star Trace gear box is having two types of counter rotating shafts. Each counter shafts having two counter weights to produce linear motion for vibrating feeders, screens and so on. The special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required.The special care should be taken while manufacturing the counter weights so that the static moment is delivered as we required. The gearbox contains hardened and ground gears in a cast housing. The additional holeas are provided in the counter weights is used for adjust the mass according to the required static moment. Our geared force exciter is customized products and depends upon the need with input speed ranging from 750-1500 rpm and dynamic moments from 500kgcm-170,000 kgcm. The bearings are accommodated in oil-lubricated due to high-speed operation of the gears.

Approx. Rs 2.8 Lakh / Unit Get Latest Price

Star Trace is one of the leading manufacturer of Flipflop Vibratory Screen. Screening the bulk material is an important process. In order to screen the bulk material in difficult products like damp, stalk and leaf materials or matted substance Flipflop screen is being used.

Flipflop Vibratory screen Working Principle:

• Star Trace Flipflop vibratory screen expand upon the traditional linear vibratory screening method and the conventional circular vibration screen by combining the two motions in order to create dual vibration movement. These flipflop vibratory screen is highly effective because with the aid of resonance they use only one drive to power the dual vibration, and because they come fitted with the latest screen, which are proven to be extremely effective in screening all manner of waste material.

Flipflop Vibratory Screen Features Benefits:

• Low maintenance and operating cost
• High availability of screening machinery
• Compact and modular construction
• Single or multi deck type

Flipflop Vibratory Screen Applications:

• Sand Crushed Stone
• Iron / Bauxite / Copper Ore
• Coal, Coke Iron Ore Fines
• Limestone Dolomite
• Basalts Gypsum
• Municipal Solid Waste
• Construction Demolition
• E-Waste recycling
• Wood Chips, Sawdust, Wood Flour
• Bio-Solids
• Shredded Materials
• Chemicals

Other Details:

• This machine is widely used in iron mine, tin mine, tungsten mine plants and so on for the improving of the recycling rate in mineral processing.This machine is used for the control and classification of the grinding ore product and screen out the coarse particles and the raw materials on the screen and return them to the grinding mill for re-grinding in the return circuit of the ore grinding process.

Approx. Rs 50,000 / Unit Get Latest Price

Vibration Screen Machine for fractionating, dedusting, filtering, control screening, dewatering, and separation of powders and liquids.(Vibration Screen Machine)Design Vibration Screen Machinery built for continuous operation with up to 3 decks.A vibrating motor in the center of the bottom pan creates the high frequency three dimensional tumbling movements. The motor is greased once for its life and is maintenance-free. The screen body is vibrating freely and connected to the base by steel springs. Mts-v 600 and 900 are equipped with clamp screws for quick manual dismantling without tools. With 2b finish, brushed inside and outside.(Vibration Screen Machine)

Advantages:
Low energy consumption
Low noise level
Low foundation loads
Practically maintenance-free
Simple adjustment to the product Designed for food and Pharmaceuticals.